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Crystalline Glazes
Crystalline glazes are those special
ceramic glazes in which crystals actually grow inside the glaze
while it is still very hot (about 2100° F). The crystals start out as
microscopic spots in the glaze, called "seeds." These seeds form
spontaneously in the glaze, in random numbers and locations. The glaze is
first fired to about 2500° to thoroughly melt all of the
ingredients. It is then cooled to the crystal-growing temperature,
where the crystals start growing on the seeds. The longer the glaze is
held at that temperature (from 6 to 12 hours), the larger the crystals
get--until the maximum size for that particular glaze is attained.
In order for the crystals to grow, the
glaze must be very fluid. Because of this, much of the glaze runs off the
piece during the firing. In order to contain the run-off, a catch basin
and specially-shaped pedestal are made for each piece. The piece is placed
on the pedestal in the catch basin for the firing. After the firing, the
piece is carefully separated (with some difficulty) from the pedestal, and
its bottom is ground flat.
There are a few types of crystalline
glaze. The most popular one has Willemite crystals. This glaze was
developed at Sevrès in France in about 1850 and became very popular from
1890 to 1915, during the Art Nouveau period. About 1915 two things
happened: the Art Nouveau movement ended and the production of ceramics
became industrialized---but crystalline glaze does not lend itself to
mechanized production. Very little Willemite crystalline glaze has been
produced since then. As a result most people have never seen an example,
except perhaps in a museum.
Most potters consider crystalline glazes
to be the most difficult and challenging of all glazes to produce. This is
because they are unusually difficult and time-consuming to formulate and
fire. They require meticulous attention to every detail. Also, the
"success rate" is much lower for this glaze than for any other.
Usually less than 50% of the pieces turn out; the others either have poor
color, no crystals, or break.
This glaze is extremely fickle. One can
fire it in exactly the same way two days in a row, and it will come out
quite differently each time---frequently with no crystals at all.
Consequently, the results are quite unpredictable, both as to numbers and
sizes of crystals.
Due to the lengthy time required to
master the glaze, the great care that must be taken in its compounding and
firing, and the small success rate, very few potters today use this glaze.
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